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Ultra High Frequency Induction Heater

Ultra High Frequency Induction Heater

160KW/80-200KHZ Ultra-High Frequency Induction Heating Machine (Water Cooling)
160KW/80-200KHZ Ultra-High Frequency Induction Heating Machine (Water Cooling)

160KW/80-200KHZ Ultra-High Frequency Induction Heating Machine (Water Cooling)

Descriptions

Model No.: ZG-UHF160

Rated Power: 160kw

Main Function: quenching, annealing, tempering, normalizing, tempering and any heat treatment processes

Main Advantage: frequency higher to 200Khz or every higher to 250Khz, very good at surface hardening and quenching

Main Components: UHF Main Controller + Transformer/Heating Station + Induction Coil + Water Cooler

APPLICATION

The 160kW electromagnetic induction heating machine is a high-performance water-cooled industrial heating system designed for fast, stable, and energy-efficient metal processing. It uses advanced electromagnetic induction technology to generate heat directly inside metal workpieces, significantly improving heating speed and reducing energy loss compared with traditional resistance or gas heating methods.


This equipment is widely used in modern manufacturing industries requiring precision heat treatment, continuous operation, and automation integration.


The 160kW electromagnetic induction heating machine is a powerful, efficient, and stable solution for modern metal heat treatment industries. With advanced water-cooling technology, intelligent control, and high power output, it is designed to improve production efficiency while reducing energy consumption and operational cost.


As a reliable 160kW electromagnetic heater, it is suitable for medium to heavy-duty industrial production environments where consistent output and long-term stability are required.


Key Features of 160kW Electromagnetic Heater

1. High Efficiency Induction Heating

The machine adopts ultra-high-frequency induction technology, ensuring rapid heating and deep penetration for metal workpieces. Energy efficiency is significantly higher than conventional heating systems.

2. Stable 160kW Output Power

With a strong 160kW power capacity, the system supports continuous industrial production and large-scale metal processing tasks without performance fluctuation.

3. Water-Cooling System for Continuous Operation

Advanced water-cooling design ensures stable working temperature even under long-hour operation, protecting core components and extending service life.

4. Intelligent Control System

Digital control interface allows precise adjustment of power, voltage, current, and frequency, ensuring repeatable and accurate heating results.

5. Multiple Protection Functions

Built-in protection includes over-voltage, over-current, over-heat, and short-circuit protection, ensuring safe and reliable operation.

6. Easy Integration into Production Lines

Designed for automated and semi-automated production environments, compatible with CNC systems and industrial production lines.


(Continued after ZG-UHF120)

INPUT OVERVOL.T: input overvoltage, the input voltage is too high if this light is on and beeps

UNFIT FREQ: Unfit frequency. When the oscillation frequency is lower or higher , this light is on;

KHZ [Frequency indicator]: When this indicator is on, it indicates that the current display is the oscillation frequency (KHZ)

A [Current indicator]: When this indicator is on, it means that the current displayed value of the digital display meter is the output oscillating current (A)

V [Voltage indicator]: When this lamp is on, it means that the current value displayed on the digital display meter is inverter voltage (V)

KW [Power indicator]: When this light is on, it indicates that the current display is the output oscillation power(KW)

HEAT POWER ADJUST: turn right for heating power up, turn left for heating power down. For the first time to use the machine, Please turn it the left end before you start the machine, and then turn right slowly to adjust a suitable heating power you needed.

START: push this button once to start heating. It has no use if we use the petal switch(remote control).

STOP: push this button once to stop heating.It has no use if we use the petal switch(remote control).

SWITCH OF CONSTANT CURRENT OR VOLTAGE & CONSTANT POWER: this panel is used for ZG-MF & ZG-UHF series. When it is used for ZG-MF series, it means CONSTANT VOLTAGE &  CONSTANT POWER working mode; When it is used for ZG-UHF series, it is in CONSTANT CURRENT &  CONSTANT POWER mode;

160KW80-200KHZ Ultra-High Frequency Induction Heating Machine (Water Cooling).png


MAIN FEATURES

1, After heat treatment by ultra high frequency induction heating machine, there is a thick ductile zone under the hard layer, which has better compression internal stress, and makes the anti-fatigue and fracture ability of the workpiece higher.

2. Ultra high frequency induction heating machine is very easy and proper to install on the production line, easy to realize mechanization and automation too.

3. Ultra high frequency induction heating machine are mall in dimension which can effectively reduce transport charges.

4. ZG-UHF series are kind of multi-purpose machine, which can be completed quenching, annealing, tempering, normalizing, tempering and any heat treatment processes and also can be used for welding, melting, hot assembly, thermal disassembly and diathermy forming work.

5. Easy to use. For example we can be turned on or off at any time without preheating.

6. Easy to operate We can choose to operate manually or automatically.

7. 100% loading: it can work continuously for a long time, or it can be used randomly.

8. High utilization rate of electric energy, environmental protection and energy saving.

160KW80-200KHZ Ultra-High Frequency Induction Heating Machine (Water Cooling).jpg


TECHNICAL PARAMETER
 Model No. ZG-UHF160
 Rated Power 160KW
 Input Power 380V/50-60Hz, 3P
 Working Voltage Range 360V-410V
Input Ampere 85-90A
Output Power 15-160kw
Oscillation Frequency80-200KHz
Heating/Retaining time 0.1-99S
Water Cooling Request 0.2Mpa
Net Weight (Main Controller) 58kg
Net Weight (Transformer) 44kg
Net Dimension (Main Controller) 640*380*550
Net Dimension (Transformer) 510*350*555

P.S. The Input Power can be made of 440V, 3phases or 480V, 3phases according to the users’request.


Applications of 160kW Induction Heating Machine

This industrial electromagnetic heater is widely used in metal processing industries, including:

  • ·   Metal surface hardening and quenching

  • ·   Forging preheating

  • ·   Annealing and tempering

  • ·   Brazing and soldering

  • ·   Shrink fitting and assembly

  • ·   Gear, shaft, and bearing heat treatment

  • ·   Automotive parts manufacturing

  • ·   Machinery component processing

  • ·   Mold and tooling heat treatment


Why Choose Our 160kW Electromagnetic Heater?

OEM & Custom Solutions

We provide flexible customization services for different industrial applications:

  • ·   Power customization (different kW ranges available)

  • ·   Coil design for specific workpieces

  • ·   Automation integration support

  • ·   Control system customization

  • ·   Voltage and frequency adaptation for different countries

  • ·   High power density for industrial-scale production

  • ·   Stable performance under continuous operation

  • ·   Energy-saving induction heating technology

  • ·   Strong adaptability for different metal materials

  • ·   Reliable water-cooling system for long service life

  • ·   Easy maintenance and low operating cost

  • ·   Suitable for automated production integration


FAQ – 160kW Electromagnetic Induction Heater

Q1: What is a 160kW electromagnetic heater used for?

It is mainly used for metal heating processes such as hardening, forging, annealing, brazing, and shrink fitting in industrial manufacturing.

Q2: Is this induction heating machine suitable for continuous operation?

Yes, the water-cooling system and industrial-grade components allow 24-hour continuous working.

Q3: What metals can be heated?

It can heat steel, carbon steel, alloy steel, stainless steel, copper, and aluminum.

Q4: Is it energy efficient compared to gas heating?

Yes, induction heating is significantly more energy-efficient because heat is generated directly inside the metal.

Q5: Can it be integrated into automated production lines?

Yes, the system supports CNC and automated production integration.


Ready to learn more?

Welcome to visit our factory, contact us, we will answer your questions

Contacts
Contacts

  • +86 769 8793 2503
  • +86 137 9022 8018
  • admin@hitfarltd.com
  • Building 1, Junpeng Road No. 1, Qingyunling Industrial Zone, Tangxia Town, Dongguan City

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