The 160kW electromagnetic induction heating machine is a high-performance water-cooled industrial heating system designed for fast, stable, and energy-efficient metal processing. It uses advanced electromagnetic induction technology to generate heat directly inside metal workpieces, significantly improving heating speed and reducing energy loss compared with traditional resistance or gas heating methods.
This equipment is widely used in modern manufacturing industries requiring precision heat treatment, continuous operation, and automation integration.
The 160kW electromagnetic induction heating machine is a powerful, efficient, and stable solution for modern metal heat treatment industries. With advanced water-cooling technology, intelligent control, and high power output, it is designed to improve production efficiency while reducing energy consumption and operational cost.
As a reliable 160kW electromagnetic heater, it is suitable for medium to heavy-duty industrial production environments where consistent output and long-term stability are required.
Key Features of 160kW Electromagnetic Heater
1. High Efficiency Induction Heating
The machine adopts ultra-high-frequency induction technology, ensuring rapid heating and deep penetration for metal workpieces. Energy efficiency is significantly higher than conventional heating systems.
2. Stable 160kW Output Power
With a strong 160kW power capacity, the system supports continuous industrial production and large-scale metal processing tasks without performance fluctuation.
3. Water-Cooling System for Continuous Operation
Advanced water-cooling design ensures stable working temperature even under long-hour operation, protecting core components and extending service life.
4. Intelligent Control System
Digital control interface allows precise adjustment of power, voltage, current, and frequency, ensuring repeatable and accurate heating results.
5. Multiple Protection Functions
Built-in protection includes over-voltage, over-current, over-heat, and short-circuit protection, ensuring safe and reliable operation.
6. Easy Integration into Production Lines
Designed for automated and semi-automated production environments, compatible with CNC systems and industrial production lines.
(Continued after ZG-UHF120)
INPUT OVERVOL.T: input overvoltage, the input voltage is too high if this light is on and beeps
UNFIT FREQ: Unfit frequency. When the oscillation frequency is lower or higher , this light is on;
KHZ [Frequency indicator]: When this indicator is on, it indicates that the current display is the oscillation frequency (KHZ)
A [Current indicator]: When this indicator is on, it means that the current displayed value of the digital display meter is the output oscillating current (A)
V [Voltage indicator]: When this lamp is on, it means that the current value displayed on the digital display meter is inverter voltage (V)
KW [Power indicator]: When this light is on, it indicates that the current display is the output oscillation power(KW)
HEAT POWER ADJUST: turn right for heating power up, turn left for heating power down. For the first time to use the machine, Please turn it the left end before you start the machine, and then turn right slowly to adjust a suitable heating power you needed.
START: push this button once to start heating. It has no use if we use the petal switch(remote control).
STOP: push this button once to stop heating.It has no use if we use the petal switch(remote control).
SWITCH OF CONSTANT CURRENT OR VOLTAGE & CONSTANT POWER: this panel is used for ZG-MF & ZG-UHF series. When it is used for ZG-MF series, it means CONSTANT VOLTAGE & CONSTANT POWER working mode; When it is used for ZG-UHF series, it is in CONSTANT CURRENT & CONSTANT POWER mode;

MAIN FEATURES
1, After heat treatment by ultra high frequency induction heating machine, there is a thick ductile zone under the hard layer, which has better compression internal stress, and makes the anti-fatigue and fracture ability of the workpiece higher.
2. Ultra high frequency induction heating machine is very easy and proper to install on the production line, easy to realize mechanization and automation too.
3. Ultra high frequency induction heating machine are mall in dimension which can effectively reduce transport charges.
4. ZG-UHF series are kind of multi-purpose machine, which can be completed quenching, annealing, tempering, normalizing, tempering and any heat treatment processes and also can be used for welding, melting, hot assembly, thermal disassembly and diathermy forming work.
5. Easy to use. For example we can be turned on or off at any time without preheating.
6. Easy to operate We can choose to operate manually or automatically.
7. 100% loading: it can work continuously for a long time, or it can be used randomly.
8. High utilization rate of electric energy, environmental protection and energy saving.

TECHNICAL PARAMETER
| Model No. | ZG-UHF160 |
| Rated Power | 160KW |
| Input Power | 380V/50-60Hz, 3P |
| Working Voltage Range | 360V-410V |
| Input Ampere | 85-90A |
| Output Power | 15-160kw |
| Oscillation Frequency | 80-200KHz |
| Heating/Retaining time | 0.1-99S |
| Water Cooling Request | 0.2Mpa |
| Net Weight (Main Controller) | 58kg |
| Net Weight (Transformer) | 44kg |
| Net Dimension (Main Controller) | 640*380*550 |
| Net Dimension (Transformer) | 510*350*555 |
P.S. The Input Power can be made of 440V, 3phases or 480V, 3phases according to the users’request.
Applications of 160kW Induction Heating Machine
This industrial electromagnetic heater is widely used in metal processing industries, including:
· Metal surface hardening and quenching
· Forging preheating
· Annealing and tempering
· Brazing and soldering
· Shrink fitting and assembly
· Gear, shaft, and bearing heat treatment
· Automotive parts manufacturing
· Machinery component processing
· Mold and tooling heat treatment
Why Choose Our 160kW Electromagnetic Heater?
OEM & Custom Solutions
We provide flexible customization services for different industrial applications:
· Power customization (different kW ranges available)
· Coil design for specific workpieces
· Automation integration support
· Control system customization
· Voltage and frequency adaptation for different countries
· High power density for industrial-scale production
· Stable performance under continuous operation
· Energy-saving induction heating technology
· Strong adaptability for different metal materials
· Reliable water-cooling system for long service life
· Easy maintenance and low operating cost
· Suitable for automated production integration
FAQ – 160kW Electromagnetic Induction Heater
Q1: What is a 160kW electromagnetic heater used for?
It is mainly used for metal heating processes such as hardening, forging, annealing, brazing, and shrink fitting in industrial manufacturing.
Q2: Is this induction heating machine suitable for continuous operation?
Yes, the water-cooling system and industrial-grade components allow 24-hour continuous working.
Q3: What metals can be heated?
It can heat steel, carbon steel, alloy steel, stainless steel, copper, and aluminum.
Q4: Is it energy efficient compared to gas heating?
Yes, induction heating is significantly more energy-efficient because heat is generated directly inside the metal.
Q5: Can it be integrated into automated production lines?
Yes, the system supports CNC and automated production integration.