40KW-100KW NEW DESIGN Electromagnetic Frequency Conversion Energy Storage Induction Heating Steam Generator

The Working Principle of Electromagnetic Frequency Conversion Energy Storage Induction Heating Steam Generator

Electromagnetic induction heating steam generator, also known as electromagnetic steam boiler, is a power device that uses the principle of electromagnetic induction eddy current heating to convert electrical energy into thermal energy, and then convert thermal energy into steam. Compared to traditional resistance heating steam generators, electromagnetic steam generators are more economical, capable, safer, and longer lifespan.The structure of the electromagnetic steam generator mainly consists of an electromagnetic induction heater, a pressure vessel, and an induction heating coil, as well as water level display and pressure.  In short, induction water boilers are an efficient and environmentally friendly heater that utilizes the principle of electromagnetic induction to convert electrical energy into thermal energy and achieve heating by heating water.

Applications for Electromagnetic Frequency Conversion Energy Storage Induction Heating Steam Generator:

1. Petroleum and chemical industry: polymerization, condensation, distillation, melting, dehydration, forced insulation.

2. Oil and Fat Industry: Temperature control and heating of reactors for processes such as fatty acid distillation, oil decomposition, concentration, esterification, and vacuum degumming.

3. Synthetic fiber industry: polymerization, melting, spinning, drawing, drying.

4. Textile Printing and Dyeing Operations: Heating of heat-setting rollers, heating in drying chambers, and thermal dyeing.

5. Nonwoven Industry: Nonwoven fabric.

6. Feed Industry: Drying.

7. Plastic and Rubber Industry: Hot pressing, calendering, extrusion, and vulcanization molding.

8. Paper industry: Drying and corrugated paper processing.

9. Timber Industry: Multi-layer boards, fiberboard press forming, laminated board heating, hot press plate heating, oil press machine temperature control, and wood drying.

10. Construction Materials Work: Gypsum board drying, asphalt heating, and concrete component curing.

11. Machinery Industry: Spray painting and printing drying.

12. Food industry: oven heating, sandwich pot heating.

13. Air conditioning industry: Heating for industrial plants and civil buildings.

14. Road construction industry: Asphalt melting and insulation. 15. Pharmaceutical industry: drying.

16. Light industry: producing ink and laundry detergent.

17. Chemical industry: polymerization, condensation reaction, distillation, rectification, concentration, evaporation, melting

18. Petrochemical industry: synthesis, reaction, distillation, rectification, heating, insulation, tank heating, heavy oil heating

19. Oils and fats: oil decomposition, deodorization, fatty acid distillation, heating, hydrogenation reaction, esterification

20. Plastic and rubber: hot pressing, rolling, extrusion, vulcanization molding

Main Features of Electromagnetic Frequency Conversion Energy Storage Induction Heating Steam Generator:

· 100% Safety: Electromagnetic Frequency Conversion Energy Storage Induction Heating Steam Generator truly achieves complete separation of water and electricity, eliminating the safety hazards of conventional electric boilers. The product maintains constant power output and features soft-start control, ensuring smooth operation without impact.

·  30% Energy-saving Type: High-efficiency electromagnetic heating, rapid temperature rise, no scaling, maintenance-free. The steam generator can be set automatically with standard temperature, low operating costs, and requires no personnel supervision, it significantly reduces operating costs! With no thermal decay, it is more energy-efficient.

·  Intelligent Temperature Control: Supports PLC programming operation and human-machine interface interaction. Remote WIFI control is available via a microcomputer-programmable controller, enabling adjustable power and water temperature, Timed and temperature-controlled, effortless and convenient.

·  No Exhaust Emissions: The working chamber of this device does not produce harmful gases, does not consume oxygen, and has no impact on the surrounding environment, making it a pollution-free, environmentally friendly green product, compared to gas-fueled alternatives gas equipment consumes oxygen.

·  Easy Installation and Maintenance: With a refined exterior design, it can be connected to existing radiator, water air conditioner, or underfloor heating pipes without replacement, allowing immediate operation upon connection,upon startup, customers can set the desired parameters according to their needs. The machine will automatically memorize and save these settings, ensuring fully automated constant temperature operation on each subsequent startup.

·  Easy to Operation: Simple installation and operation, featuring intelligent automatic control with scheduled heating, constant temperature heating, and customizable heating times based on customer work schedules. The hot time and heating temperature once again contribute to energy savings, enabling continuous operation.

Technical Parameter：

Structure	Single unit	Single unit	Double units	Double units	Double units
Model No.	ZG-EH40-SGN	ZG-EH50-SGN	ZG-EH60-SGN	ZG-EH80-SGN	ZG-EH100-SGN
Rated Power	40KW	50KW	30KW X 2	40KW X 2	50KW X 2
Input Voltage	380V-3P,50Hz	380V-3P,50Hz	380V-3P,50Hz	380V-3P,50Hz	380V-3P,50Hz
Heating Current	60A	75A	90A	120A	150A
Steam Temperature	100-171℃ adjustable	100-171℃ adjustable	100-171℃ adjustable	100-171℃ adjustable	100-171℃ adjustable
Steam Pressure	0.7Mpa	0.7Mpa	0.7Mpa	0.7Mpa	0.7Mpa
Steam Volume	65KGs/H	75KGs/H	85KGs/H	100KGs/H	150KGs/H
Heat Exchange Rate	≧98%	≧98%	≧98%	≧98%	≧98%
Steam Outlet Pipe	DN20	DN20	DN25	DN32	DN40
Safety Value Pipe	DN20	DN20	DN25	DN32	DN40
Water Inlet Pipe	DN20	DN20	DN25	DN32	DN40
Sewage Pipe	DN25	DN25	DN32	DN40	DN40

Why choose Electromagnetic Frequency Conversion Energy Storage Steam Generator?

Please check the table for comparison：Induction Heating Boiler comparing with gas-fired boiler, electrical boiler and coal fired boiler.