10-160kw Air Cooled MF Quick Induction Heater With PLC &Touch Screen

10-160kw Air Cooled MF Quick Induction Heater With PLC &Touch Screen

Descriptions

Model No.:ZG-MF10-ET, ZG-MF15-ET, ZG-MF20-ET, ZG-MF25-ET, ZG-MF30-ET, ZG-MF40-ET, ZG-MF50-ET, ZG-MF60-ET, ZG-MF80-ET, ZG-MF100-ET, ZG-MF120-ET, ZG-MF160-ET

Rated Power: 10KW-160KW

Main Function: Medium Frequency Technology for mounting & dismounting of bearings, labyrinth rings, bearing inner rings, bearing rings, bushes, couplings, gears

Main Advantage: Medium frequency induction heating is a safe and cost effective heating method, which improves the quality of installation or maintenance.

Main Components: MF Generator + Insulation Wrapping Blanket + Flexible Soft Cable Coil or Fixed Shapes of Coils [Customized Shaped]

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APPLICATION

10-160kw Air Cooled MF Quick Induction Heater With PLC

Application Ranges of Coupling Medium Frequency Induction Heating Machine:

1. Removing and Thermal Assembly & Disassembly-Gear, Motor, Roll, Coupling;

2. Mounting & Dismounting for Bearings, Labyrinth rings, Bearing inner rings, Bearing rings, Bearing housings, Rollers, Pipes, Train wheels & rims, & Bushes etc;

3. Shaft Manufacturing and Repair- Hot Forging, Bending, Fitting;

4. Weld Joint Preheat and PWHT - Pipelines, Pressure Vessels, Heavy Steel Structures, Shipbuilding, Onshore & Offshore Platforms & Mining machinery;

4. Pipeline Fabrication & Coating & Unfreezing;

5. Boiler, Tank and Fluid Heating.

10-160kw Air Cooled MF Quick Induction Heater With PLC

MAIN FEATURES

Main Features of Coupling Medium Frequency Induction Heating Machine

·Economic: One device for mounting and dismounting.

·Connecting to any induction coils freely: fixed or flexible, short or long.

·Safe: Temperature-controlled heating: overheating is not possible because demand is constantly monitored and adjusted if necessary. When the preset temperature is reached, the device will switch off automatically.

·Energy efficient operation: Short heating times and process optimization.

·Clean and environment friendly: No oil, gas, no pre-heating necessary (lower CO2 emissions).

·Flexible operation: Compact and easy to transport on site.

·Versatile: The inductors can be placed both in and around the component. You can also place a component on a flat surface.

·Smart Inductor recognition: When a fixed inductor is connected to the generator for a second time, the correct settings are selected automatically.

·Air-cooled: No need for unreliable water cooling.

10-160kw Air Cooled MF Quick Induction Heater With PLC

TECHNICAL PARAMETER

Technical Parameter of Coupling Medium Frequency Induction Heating Machine for Fitting and Removing

Model No.	InputPower	RatedPower	Input Current	OutputFrequency	Coil Copper Area	Coil Length	HeatExchange
ZG-MF10-ET	380V/3P	10KW	15A	5-30KHZ	10-16mm2	5-30M	≧98%
ZG-MF15-ET	380V/3P	15KW	22.5A	5-30KHZ	10-16mm2	5-30M	≧98%
ZG-MF20-ET	380V/3P	20KW	30A	5-30KHZ	16-25mm2	5-30M	≧98%
ZG-MF25-ET	380V/3P	25KW	37.5A	5-30KHZ	16-25mm2	5-30M	≧98%
ZG-MF30-ET	380V/3P	30KW	45A	5-30KHZ	25-30mm2	5-30M	≧98%
ZG-MF40-ET	380V/3P	40KW	60A	5-30KHZ	25-35mm2	5-30M	≧98%
ZG-MF50-ET	380V/3P	50KW	75A	5-30KHZ	25-35mm2	5-30M	≧98%
ZG-MF60-ET	380V/3P	60KW	90A	5-30KHZ	25-40mm2	5-30M	≧98%
ZG-MF80-ET	380V/3P	80KW	120A	5-30KHZ	40-50mm2	5-30M	≧98%
ZG-MF100-ET	380V/3P	100KW	150A	5-30KHZ	50-70mm2	5-30M	≧98%
ZG-MF120-ET	380V/3P	120KW	180A	5-30KHZ	70mm2	5-30M	≧98%
ZG-MF160-ET	380V/3P	160KW	240A	5-30KHZ	2*50mm2	5-30M	≧98%

10-160kw Air Cooled MF Quick Induction Heater With PLC

Different Induction Coils for Match Various Heating Projects

·Straight and Fillet Blanket Coil is easily for moving to heat partly and wrapping on the workpieces.

·Clamp coil can be attached to the workpieces anywhere need to heat.

·Fixed Circle Coil is proper for those standard diameter of pipes rods shafts etc.

·C Type Coil will be more convenient for Rapid Preheating.

·Soft Cable Coil fits for long time PWHT like Stress Relief and Hydrogen Elimination.

·Inner Hole Coil uses for big gear & shaft interference Assembly & Mounting.

PS. We can make many other induction coils in different shapes according to the users'actual requests.

10-160kw Air Cooled MF Quick Induction Heater With PLC

ZG-MF-ET Series Medium frequency Induction Heating is a superior, fast and controlled heating method. It prevents unnecessary damage to parts and reduces wear and tear.

1. Steel industry

Couplings were removed using a MF generator and a flexible inductor. In 3 minutes temperature of 100°C was reached. The old method lasted 2 hours so time saving was tremendous. The new method also caused improvement in working conditions: cleaner and quieter!

2. Rail/Metro industry

Easy disassembly of inner rings, NU-NJ bearings, labyrinth rings. Perfectly even heating results in a safe, fast and clean job.

3. Machine building, gear & drive systems

Flexible inductors are used to heat the bore of this large cable pulley so the bearing can be installed properly.

4. Paper/printing industry

This printing company could not dismantle bearing sleeves in-house – not without serious damage to part and paper roll – so the job was outsourced. This was not very efficient as it involved transport back and forward, costs for getting the job done etc. The customer can now do the job on location with their own MF Quick-Heater and is rapidly earning back the investment.

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