We can help you meet your production goals with Hitfar induction melting furnaces, engineered for maximum electrical efficiency. Built with heavy-walled, highly conductive copper tubing, our furnaces deliver reliable performance with both ceramic (non-conductive) and conductive crucibles, including graphite, clay graphite, and silicon carbide.
Each Induction melting furnace is customized to your specific melting application, ensuring precise temperature control and optimal energy use. Applications include melting iron, steel, precious metals, ferrous and nonferrous alloys, as well as refining high-purity metals, smelting, and vacuum or controlled-atmosphere melting.
Induction melting furnace features
To maximize the efficiency of your induction processes and reap the benefits of IGBT technology, contact us today for your complimentary assessment and custom quote on induction melting furnaces.
◆ High Efficiency: Induction heating with electromagnetic stirring greatly reduces various impurities in the liquid and ensures a more uniform composition without bottom fouling.
◆ Energy-Saving: Energy savings of more than 30% compared with ordinary resistance furnaces, and 20% compared with variable frequency resistance furnaces. The melting speed is fast; for example, induction metal melting furnace takes less than 3 hours to melt 300 kg of aluminum with a 60 KW furnace.
· Faster melting rates and lower unit consumption through minimized electrical losses
· Precision coil winding techniques to enhance overall furnace performance
· Optimized power margins with built-in circuitry that monitors demand and load power
· Uniform temperature distribution with advanced top and bottom cooling turns
· Magnetic shunts that reduce heat loss and prevent overheating
◆ Environmental Protection: No noise or radioactive magnetic fields, no temperature radiation. Small induction furnace ensures the health of staff and protects the environment.
◆ No Pollution: Low-frequency magnetic field, using full-bridge series resonance structure, with fewer resonance sub-waves, resulting in no pollution to the power grid.
Applications & Capabilities
· Melting: Copper, Cast Iron, Aluminum, Steel, Brass, Bronze, Silicon, Gold, Silver
· Smelting: Silver and Gold concentrate (precipitate) for the mining industry
· Refining: High-purity alloys and specialty metals
Induction melting furnace applications
Industries We Serve: Our induction melting furnaces are trusted across a wide range of industries, including:
· Foundries and casting operations
· Steel plants and metallurgical facilities
· Precious metal refineries and recycling units
· Silicon melting and processing plants
· Mining, aerospace, and defense sectors
· Universities, laboratories, and R&D centers
· Automotive, solar, and general manufacturing industries
Company Advantages
Hitfar has been tracking the research and development of aluminum alloy melting and holding furnaces with full digital control technology over the past few years. We also refer to these furnaces as electromagnetic die-casting aluminum melting furnaces, scrap metal electromagnetic melting furnaces, electromagnetic casting holding furnaces, and electromagnetic induction crucible furnaces, which have been applied for two utility patents: 1) 201220708391.9 and 2) 201320015956, and an invention patent: 201210556421.3.
◆ Custom Solutions: We offer custom-designed induction furnaces to meet the specific requirements of your industry.
◆ Technical Support: Our team of experts is available to assist with the installation, operation, and maintenance of your furnace.
◆ Quality Assurance: We ensure that all our coreless induction furnaces meet the highest quality standards, providing reliable performance.
◆ After-Sales Service: We provide ongoing support to ensure your crucible induction furnace operates at peak efficiency, with quick response to any service needs.
