45kW IGBT Medium Frequency Induction Heating and Melting Furnace for Copper Processing
The 45kW IGBT medium frequency induction heating and melting furnace is designed for efficient copper scrap melting, copper heating, and continuous copper rod or wire production processes. With a stable 380V three-phase power supply and reliable IGBT inverter technology, this equipment helps manufacturers improve melting efficiency, reduce energy loss, and maintain more consistent metal heating performance in daily production.
For copper recycling plants, wire rod producers, metal processing workshops, and small-to-medium foundries, this 45kW induction melting furnace provides a practical solution for converting copper scrap into reusable molten copper or semi-finished copper rod materials. It is especially suitable for production lines that require fast heating, stable output, compact equipment layout, and flexible process adjustment.
Testing Model No. ZG-MF45
Input Power: 380V-3P
45kw IGBT Medium Frequency Induction Heating and Melting Furnace for continuously making copper rods after scraps copper melting and output continously as a rod or wire.
Why Choose a 45kW IGBT Medium Frequency Induction Furnace?
Compared with traditional resistance heating or fuel-fired melting methods, induction heating directly generates heat inside the metal through electromagnetic induction. This allows faster temperature rise, better thermal efficiency, and cleaner working conditions. The medium frequency design is suitable for copper, brass, aluminum, steel, stainless steel, and other conductive metals, while the 45kW power range offers a good balance between production capacity and operating cost.
· Efficient copper scrap melting: suitable for recycling copper scraps into molten copper for further processing.
· IGBT inverter technology: provides stable power output, fast response, and improved energy utilization.
· Medium frequency heating: supports deeper and more uniform heating for metal melting and thermal processing.
· Continuous production support: can be integrated with copper rod or wire processing lines according to production requirements.
· Cleaner operation: no open flame, less smoke, and a better working environment compared with fuel-based heating.
· Custom coil matching: induction coils can be designed according to crucible size, material type, and heating process.
Applications
| Application | Production Purpose |
|---|
| Copper scrap melting | Recycling copper scraps into molten copper for reuse |
| Copper rod production | Preparing molten copper for continuous rod or wire output |
| Brass and copper alloy melting | Melting non-ferrous metals for casting or forming processes |
| Small foundry melting | Flexible melting for batch production and metal workshops |
| Metal heating and preheating | Heating conductive metals before forming, forging, or further processing |
Stable Heating Performance for Copper Rod and Wire Production
In copper rod and wire manufacturing, stable melting temperature and continuous material flow are important for product quality and production efficiency. This 45kW IGBT induction furnace can be used as a key heating and melting unit before copper output, helping reduce oxidation loss, shorten heating time, and improve the consistency of molten copper preparation.
The system can be configured according to the customer’s copper scrap size, expected melting volume, production rhythm, cooling conditions, and workshop layout. Whether you are upgrading an existing copper melting process or building a compact copper processing line, we can provide suitable technical support and equipment matching.
Key Benefits
· Fast heating speed for improved production efficiency
· Lower energy consumption compared with conventional heating methods
· Compact equipment structure for easier installation
· Suitable for copper, brass, aluminum, steel, stainless steel, gold, silver, and other metals
· Easy operation with adjustable heating power
· Available customization for furnace body, induction coil, cooling system, and production line integration
Customized Induction Heating Solutions
Different metal materials and production processes require different furnace configurations. Our engineering team can recommend a suitable induction heating and melting solution based on your material, target capacity, melting temperature, feeding method, and final product form. For copper rod, copper wire, copper scrap recycling, and non-ferrous metal melting applications, we can help you select the right power level, coil design, crucible structure, and auxiliary system.
Request a Technical Proposal
If you are looking for a 45kW IGBT medium frequency induction heating and melting furnace for copper scrap melting, copper rod production, or metal processing, contact us with your material type, daily output requirement, voltage standard, and workshop conditions. We will provide a practical equipment recommendation and customized quotation for your production needs.
